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SUCCESS STORY / LABORATORY CHEMICAL MANAGEMENT

Every gram of hazardous reagent accounted for

At SUEZ’s Shanghai site, three laboratories keep hundreds of hazardous reagent bottles. Since 2022, Bluetooth smart locks, an approval app and RFID-tagged bottles that are weighed on the way out and back have replaced padlocks and paper logs.

SUEZ is now part of Veolia. Accurate digital records of how much of each reagent was used also make the system valuable for R&D laboratories.

Customer
SUEZ
Industry
Environmental services
Location
Shanghai, China
Solution
Lab management
Year
In use since 2022
Reagent bottles on a laboratory shelf, each with an RFID tag on its base
Every reagent bottle carries its own RFID tag from the day it is received. Illustration.

RESULTS AT A GLANCE

A complete record of every reagent, with no extra work

In daily use at SUEZ’s Shanghai laboratories since 2022.

800–1,000bottles tracked one by one across three laboratories
Every gramweighed on the way out and on the way back, so use is always on record
From anywheremanagers approve on a phone, with no walk to the cabinet
Early warningunusual access is flagged, and usage data guides purchasing

THE CHALLENGE

Hazardous reagents, recorded by hand

Three laboratories, each with its own administrator, keep toxic and hazardous reagents, liquids and powders, in explosion-proof cabinets and refrigerators.

Paper logs

Who took what, and how much, was written down by hand, and often wrongly.

Bottles not returned

A bottle taken and never brought back was hard to trace, and a real safety risk.

“Two people, two locks”

The rule meant a manager walking to the cabinet with the technician every time.

Counting by hand

Stocktakes took time, and there was no data to guide what to order.

The cabinets are custom units connected to the ventilation system and could not be moved or modified. So the solution works around them: a smart lock for the door, an identity on every bottle.

Explosion-proof cabinets with padlocks
Explosion-proof cabinets with padlocks
Chemical cabinets in the laboratory
Chemical cabinets in the laboratory
Reagent refrigerators
Reagent refrigerators

THE SOLUTION

Lock, tag, weigh: every bottle accounted for

Four pieces work together. Together they replace padlocks and paper logs with approvals, identity and weight.

Bluetooth smart lock

Replaces the padlock on each cabinet. Opens only with a short-lived code from an approved request.

Hardware

RFID tag on every bottle

A UHF tag on the base gives each bottle a unique identity from the day it is received.

Hardware

Weighing platform and tablet

A platform with a built-in reader beside the cabinet. A tablet guides every check-out and return.

Hardware

App and management platform

A mobile app for requests and approvals, and a web platform for stock, logs, reports and alerts.

Software

At the cabinet

  • Bluetooth smart lock
  • RFID tag on each bottle
  • Weighing platform + reader
  • Industrial tablet
⇄Bluetooth

Connectivity

  • Bluetooth to the lock
  • Wi-Fi or wired to the platform
⇄Wi-Fi

Management platform

  • Core database
  • Mobile app: staff and manager
  • Web reports and alerts

HOW IT WORKS

One bottle, from receipt to return

Follow a single bottle through the system. Select a step, or let it play.

Bluetooth 500.0 g487.6 g THINGPLE Initialise bottleReagent · size · weightWaiting for approvalCabinet stays lockedCabinet unlockedTake the bottleCheck outTechnician A · 500.0 gReturn487.6 g · used 12.4 gCompleteRecord saved Platform Request sent Unlocking… Locked ✓ Staff app Approve ✓ Manager app

What the system recordsIllustrative example

  1. 1Bottle 0042 registered · 500.0 g
  2. 2Request approved by manager
  3. 3Lock opened · code valid 5 minutes
  4. 4Checked out by Technician A · 500.0 g
  5. 5Returned · 487.6 g · used 12.4 g
  6. 6Locked · record complete

FROM RECORDS TO DECISIONS

Intelligent analysis on top of the data

Because every movement is recorded, the platform can do more than keep the books.

Buy the right amount

Monthly use vs reorder level · Illustrative

Order quantity and frequency follow real usage for each reagent.

Place by use

Use frequency by shelf position · Illustrative

The most used reagents are placed where they are quickest to reach.

Catch the unusual

Access over 24 hours · Illustrative

Out-of-pattern access is detected and alerted straight away.

THE BENEFITS

What changes for each team

Safety and compliance

Digital locks and approved requests

Every access is approved and logged, and two-person control is kept.

Laboratory staff

Quick, guided and accurate

Request on a phone, weigh at the bench, and the record writes itself.

Managers

Control without the walk

Approve from anywhere and see live stock, expiry dates and logs.

Purchasing and R&D

Decisions from data

Order from actual usage, and trust the consumption records behind R&D work.

EXPLORE YOUR OPERATION

Where could better
data help your plant?

Tell us about your warehouse, your lines or your quality challenges.

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