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SUCCESS STORY / SMART SORTING FOR DENTAL MODEL PRINTING

From hunting for models to one scan

Prismlab makes 3D printing equipment and materials for digital dentistry, and is a leader in China. Its customers print large batches of dental models every day, and every model must reach the right customer order. Thingple’s AI reader reads the number on each model and finds its order, and the right bin answers.

Prismlab now offers the smart sorting system to its own customers.

Customer
Prismlab
Industry
Digital dentistry
Location
Shanghai, China
Solution
Data and AI · Intelligent sorting
Prismlab’s smart sorting system in use in a dental model printing workshop. Video courtesy of Prismlab.

RESULTS AT A GLANCE

Less time spent sorting

Reported for dental model printing clinics using the system.

80%+less labour time spent on sorting
Secondsfrom scan to the right bin

THE CHALLENGE

Printed models, still sorted by hand

After printing, every dental model has to be matched to a customer order. In a busy printing workshop, that step slows everything down.

Hunting by hand

Staff look through stacks of order sheets to find where each model belongs.

Checking one by one

Every match is checked by eye, model after model.

Capacity lost

Inefficient steps eat into the output of the printers.

HOW IT WORKS

Read, match, find: one scan and the right bin answers

Three steps replace the search. Nobody relabels anything, because the number is already printed on the model.

Read, Match, Find: the handheld reads the number on a dental model, the software finds its order and bin, and the clip on that bin beeps. Illustration.

Read

The handheld reader’s AI model reads the number printed on the dental model.

Thingple AI

Match

The software finds the customer order and the bin that model belongs to.

Software

Find

The Bluetooth clip on that order beeps, and the worker drops the model straight into the bin.

Bluetooth

This deployment uses Bluetooth clips. The same Read and Match steps also drive Thingple’s RFID version: the handheld starts an RFID search, and the bin’s tag, which has a small LED, lights up.

WHERE ELSE THIS WORKS

Anything with an ID printed on it and an order to match

The approach fits wherever items already carry a printed or stamped number, arrive mixed after a batch step, and are handled by people.

Optical and electronic assembly

Kitting for many work positions

Assembly lines issue many small parts and sub-assemblies to hundreds of work positions. Read the part’s printed ID, match it to the work order, and the right tray or position answers.

See Connected MES →

Lab samples and reagents

Finding the right sample, fast

Sample tubes and reagent bottles carry printed or handwritten labels. Read the label, match it to the request, and the right rack position or bottle answers. It builds on the reagent management already running at SUEZ.

Read the SUEZ story →

Not for every site: where items already carry a clean barcode a plain scan is enough, and very high-speed lines suit fixed cameras.

EXPLORE YOUR OPERATION

Where could better
data help your plant?

Tell us about your warehouse, your lines or your quality challenges.

Email info@thingple.com ↗